Process
From your BOM to a pallet of finished kits.
Nothing runs in production until you have approved a real bag from the line. Four steps, in writing, every program.
How it works.
1
Send your BOM and a sample
Part numbers, counts per bag, and a handful of real parts.
2
First-article run and written approval
You sign off on the bag before production starts.
3
Production
Counted, checkweighed, and lot coded on every bag.
4
Bulk cartons
Palletized for pickup or shipped direct to your line.
What happens on every run.
- Accuracy
- Fiber-optic counting holds 99.5% count accuracy, and an inline checkweigher verifies 100% of bags. A bag outside its weight window is rejected before it reaches the carton.
- Traceability
- A Markem-Imaje SmartDate X40 thermal transfer overprinter puts lot codes, date codes, part numbers, and barcodes directly on the bag, so a recall question has an answer.
- Changeover
- A SKU change is a bowl swap and a recipe, not a rebuild. Related kits — base and wall cabinet, left and right hand — can share a run window.
- Lead time
- First article inside two weeks of receiving components and an approved BOM. Production releases run against your schedule after that.